Capabilities

Reverse Engineering (Mechanical)

We have over 65000 hours of total team experience in the field of Design and Reverse Engineering and our Team is equipped with latest software's like CATIA, SolidWorks, Creo, GeoMagic and ARES etc for carrying out Design and Conversion related Services.
We use 3D Lazer Scanners for capturing parts surfaces to construct the geometry.

Reverse Engineering (Electrical & Electronics)

We have over 15+ years of total team experience in the field of Design and Reverse Engineering of Electrical & Electronics Components based on specific requirements from our Clients.
Our Team is equipped with appropriate software's and hardware's to capture the necessary technical parameters for redesign and re production.

Special Gauges

We have a Team of well qualified and experienced engineers who know the in and out of gauging principles and GD&T to design and develop any kind of gauges to suit to our Client’s requirements.
Special gauges like, Gap & Flush Checkers and Receiver Gauges are often made as per the need.

Welding Fixtures

We do have knowledge and experience in design and development of Welding Fixtures to produce a fabricated parts with definite quality as per our Client’s requirements. These Special Fixtures can be designed for both Manual and Robotic Welding Process needs.

Testing Fixtures

Our team is well versed and has experience in developing the Test Fixtures and Rigs of different types like, Vibration, Crash, Anchorage Tests and Electrical Load Test etc. as per Client’s internal Standard and Regulatory Standards for any components or assemblies for validation.

Assembly Fixtures

We have designed and developed more than 300 types of Assy. Fixtures as per the requirements we received from our Clients. Let it be a small hand tool or bigger fixtures… We can able to take up the project and implement it for the betterment of existing process.

Tool Design & Development

We concentrate on End-to-End and One-Stop Solution under one roof to our clients. As a key initiative, we have built up a expertise in the area of Tool Design and Development. We have proved our capabilities and completed projects related to Plastic Moulds and Press Tools

Customized Assembly Machines

The Core business of our unit is “Customized Machines Design and Development”. We have a CFT team of well experienced Mech, Elect & Electronics Engineers who understand the machine building standards and criticality of processes to bring the expected results.

Process Automation & Controls

Automating a man dependent processes is becoming most preferred activity in all the industries for a better throughput of their production line. We support our clients to implement these automations in their production lines depending on the demands and benefits

Customized Testing Machines

Understanding and thorough knowledge on the Product Testing requirements as per Indian and International Standards is the primary process in developing the Test Machines.
Our team of well qualified and experienced engineers in different discipline know how to design and develop the Test machines for a particular boundary conditions to monitor the product performance parameters and influential factors which will affect the product’s life. We are strong in this domain

Customized Inspection Machines

Inspection is one of the critical area where every product manufacturer would prefer to eliminate the manual error which will result in enormous effort to rework or recall the products.
We support our clients in automating the inspection process catering to their internal/international standards.
We use latest technologies in developing the inspection machines with contact or non-contact type methods with accuracy of 3 to 5microns.

Product Design

We have a dedicated team for Product Design who will work on our own products as well as work in collaboration with our clients. Our engineers are with relevant hands on experience and uses latest product design tools & techniques to bring up the products as expected by the clients with more value additions and features.

FEA Study

FEA is widely accepted in almost all engineering disciplines. The method is often used as an alternative to the experimental test method set out in many standards and saves Time & Money spent on actual testing, enormously.
As we have been in the field with good amount of knowledge and experience, we are supporting our clients to carryout FEA study as and when demand arises.

Intercept Design Solutions is a Private Limited Organization, incorporated in 2009

It is an ISO:9001-2015 Certified Organization

We Work With

Clients & Partners We Work With